Corrugated Carton Making Machine
(Whole production line)
Product Parameters
| No. |
Item |
Parameter |
| 1 |
Max. design speed |
300 sheets/min |
| 2 |
Max. sheet size |
900mm×2400mm |
| 3 |
Max. sheet size for skip feeding |
1100mm×2400mm |
| 4 |
Min. sheet size |
280mm×650mm |
| 5 |
Printing area |
880mm×2350mm |
| 6 |
Print plate thickness |
7.2mm (resin+cushion+film) |
| 7 |
Feeding accuracy |
±1mm (in feeding direction) |
| 8 |
Printing registration |
±0.5mm |
| 9 |
Slotting accuracy |
±1.5mm (in feeding direction) |
| 10 |
Die-cutting accuracy |
±1.0mm (in feeding direction) |
| 11 |
Max. die-cutting size |
860mm×2360mm |
| 12 |
Air pressure supply |
7kg/cm2, no less than 6kg/cm2 under working condition |
Panel Size:
Size
Item |
|
TOP 924 RDC |
| Sheet length B (mm) |
Max |
2400 |
| |
Min |
650 |
| Sheet width A (mm) |
Max |
900 |
| |
Min |
280 |
Sheet width A (mm)
(Skip Feeding) |
Max |
1100 |
| Carton length + width+ C (mm) |
Max |
1180 |
| |
Min |
310 |
| Carton length E (mm) |
Max |
980 |
| |
Min |
80 |
| Carton width D (mm) |
Max |
1100 |
| |
Min |
200 |
| Tab F (mm) |
Max |
45 |
| Carton height G (mm) |
Min |
0 |
| Slotting depth (mm) |
Max |
250 |
| Slot width T (mm) |
|
7 |
| Printing area (mm) |
Max |
880x2350 |
| Die-cutting area (mm) |
Max |
860x2360 |
Detailed Photos
Feeding Unit
1 Independent servo driven, vacuum transfer lead edge feeder.
2 Sheet feeding skew detection.
3 The vacuum suction area self-adjusts, and its range adapts to sheet width.
4 Brush and suction dust removal system.
5 Motorized adjustment of front baffle gap, side baffles and rear baffle, integrated touch screen data display.
6 Jogging device at operator side.
Printing Unit
1 Ceramic anilox roll.
2 Doctor-blade ink metering system is standard configuration. (optional: rubber roll metering system)
3 Doctor blade is equipped with ink pan to prevent ink leakage.
4 Variable frequency adjustment of printing registration, automatic reset of printing cylinder.
5 The axial movement of the printing cylinder is motorized adjusted, and the moving range is ±10 mm.
6 Parallel vacuum transfer structure, automatically/manually adjust the suction range.
7 Automatic ink cleaning, with ink agitator.
Independent Creasing + Dual Slotting Unit
1 Suspending heads, upper and lower tool heads are linked by timing belt to ensure accurate alignment.
2 Creasing heads and slotting heads are installed on movable frame to ensure stability and durability, ensures clean slotting cut.
3 Four times creasing structure: large pre-creasing wheel, secondary small pre-creasing wheel; large creasing wheel,
and secondary small creasing wheel.
4 Front and rear slotting is able to produce carton with zero height.
5 Large diameter creasing wheel ensures fine creasing.
6 DCS system automatically memorizes and accurately resets creasing gap for each order.
7 Slotting registration and slotting knife spacing are variable frequency controlled, allowing adjustment
by value input on centralized touch screen or automatic adjustment through order management.
Die-cutting Unit
1 The die-cutting cylinder is driven by gears (optional: servo drive), while the anvil roll is driven independently with variable frequency.
2 The screw bolt holes on the die-cutting cylinder are evenly distributed in 20 divisions along the entire circumference,
with a spacing of 50 millimeters between the screw bolt holes. (optional: Spanish Serrapid Quick Die Mount System)
3 The die-cutting registration is adjusted by variable frequency, and the speed differential of the anvil roll
is automatically compensated by variable frequency.
4 Emery roller grinding and leveling device guarantees even grinding and prolongs the life of the anvil rubber.
5 The anvil roll axial movement within ±25mm.
6 The die-cutting cylinder axial movement within ±10mm.
Oscillating stripper
1 Pneumatic control of sheet collection unit.
2 Main transmission shaft, vibrating shaft are driven by independent motor and can be controlled separately.
3 Rear section equipped with axial flow fan and brushes.
Stacker
1 Front section with pneumatic control to collect sheets.
2 Rear section with hydraulic lifting and lowering device.
3 Max. stacking height: 1700mm.
4 Lifting table control with manual and automatic mode.
DCS Control System
1 DCS intelligent centralized control system
2 Remote diagnosis function
3 Recipe production management
4 Open connection to ERP
FAQ
How to get a detailed quotation?
We need to know:
1. RDC or FFG?
2. What's the maximum and minimum sizes of sheet?
3. How many printing units are required?
4. Is dryer necessary?
5. Equipped with slotting? die-cutting? or both?
6. What kind of boxes are planning to produce?
7. What's the required machine speed?
8. If die-cutting is needed, is Multi-out ejecting required?
9. Serra-pid needed?
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